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GAS LIQUID SEPARATORS TYPE T AND ST CAST
Sizes 3/4" to 4" • Iron, Carbon Steel or Stainless Steel • Threaded, Flanged or Socket Weld
Overview
Features
Cast Construction
High Efficiency Over Wide Flow Range
No Required Maintenance
Economical Choice for Most Applications
Removes 99% of Liquid and Solid Entrainment Particles Larger Than 10 Micron
Gas, Steam or Air Applications
Options
Integral Trap
Trap Heating Element
ASME UM or U Code Stamp
Water Gauge Tap
Thermometer Tap
Larger Drain Size
High Efficiency – No Maintenance
Eaton’s Type T Eaton Gas/Liquid Separators automatically remove 99% of all liquid and solid entrainment particles 10 microns in size or larger from air, gas, and steam processes. And they do it with no moving parts to wear out and with no required maintenance. The Type T, with its cost effective design, is the separator of choice for most applications that require clean, dry air, gas or steam..
Exclusive Design
Moisture laden gas enters the inlet of the separator where it is deflected in a centrifugal downward motion. The entrained solids and moisture droplets are separated out by a reduction in velocity. Separated liquid and solids fall into a reservoir where Eaton’s exclusive Vortex Containment Plate (VCP) ensures that they cannot be re-entrained. The clean, dry flow is then directed to the outlet by the Vortex Containment Plate. The VCP eliminates the need for expensive, delicate baffles used in ordinary separators.
Application Flexibility
The basic Type T Gas/Liquid Separator’s straight forward, time proven design fits most applications without options. For more specialized applications the Type T is available as the Type ST with an integral trap as part of its design. The trap mechanism is a foolproof design which automatically ejects the condensate, without loss of line pressure, when it reaches a predetermined level. The Type ST is compact, easily installed and can be supported by the line. Removal of the bottom flange releases the trap mechanism for inspection. The internal trap components are rustproof stainless steel and include a non-magnetic 18-8 stainless steel valve and seat. For applications below freezing the Type ST Separator can be ordered as the Type STH that includes a heater for the trap. The heater is rated at 50W and is for 110 volt service. The self limiting heating element will keep fluid above freezing and does not add to the line temperature. The heater can be easily removed for inspection.
Choose Cast or Fabricated Construction
Type T Gas /Liquid Separators are available in sizes up to 4” in cast iron and up to 2” in cast carbon steel or cast stainless steel with standard configurations. Cast construction separators are readily available but are not easy or cost effective to modify to conform to special application requirements. For these applications see page 10 for Fabricated Type T Separators made of carbon or stainless steel in sizes up to 24”. Because they are constructed to specification they can be easily modified to suit unique applications such as those that require radially rotated inlet and outlet connections. Fabricated separators are not as heavy as cast ones, an important consideration in applications where weight is a concern. Cast or fabricated EATON’s Eaton™ Type T Gas/Liquid Separators let’s you choose the best on for your application.
We Can Help
Choosing the right gas/liquid separator can present unique problems not encountered in choosing other pipeline components. Why not take advantage of Eaton’s over 100 years of application experience with gas/liquid separators? Application specialists are available to help you every step of the way…from initial selection, to installation and through start-up…just contact us.
Selection Table
Pipe Size (in)
Material
Connection
Rating
3/4 to 3
Cast Iron
Threaded
250 psi @ 450°F
2 to 4
Cast Iron
Flg 125# FF
150 psi @ 353°F
125 psi @ 450°F
1 to 2
Cast CS
Thd or Skt Weld
1000 psi @ 650°F
1 to 2
Cast SS
Thd or Skt Weld
500 psi @ 300°F
1 to 24
Fabricated CS
Flg 150# RF
Flg 300# RF
150 psi @ 450°F
500 psi @ 650°F
1 to 24
Fabricated SS
Flg 150# RF
Flg 300# RF
150 psi @ 300°F
500 psi @ 300°F
GAS LIQUID SEPARATORS TYPE 31L-ST
Centrifugal In-Line Gas/Liquid Separators • 1" to 4" Sizes •Threaded or Flanged • Iron Construction
Overview
Features
Light Weight, Compact
Integral Trap
High Efficiency Over Wide Flow Range
No Required Maintenance
Economical Choice for Most Applications
Removes 99% of Liquid and Solid Entrainment Particles Larger Than 10 Micron
Gas, Steam or Air Applications
Options
Trap Heater
ASME UM or U Code Stamp
Eaton’s Type 31 L-ST Eaton Gas/Liquid Separators automatically remove 99% of all liquid and solid entrainment particles 10 microns in size or larger from air, gas, and steam processes.
Low Profile Design
The Type 31L-ST is a horizontal, in-line separator. It is very compact and can be supported by the line in which they are installed, no cumbersome, expensive support stands are required. The compact design of these separators take up little more than the space of the pipeline. An important consideration in space restricted applications.
Vortex Containment Plate
Moisture laden gas enters the inlet of the separator where it is deflected by Eaton’s unique CenpellarTM into a centrifugal motion. The entrained solids and moisture droplets are separated out by a reduction in velocity. Separated liquid and solids fall into the separators integral drain trap where Eaton’s exclusive Vortex Containment Plate (VCP) ensures that they cannot be re-entrained. The VCP is constructed with a series of carefully placed rings and plates that shield the separated liquid from the vortex action within the separator to prevent re-entrainment . The VCP also helps direct the liquid to the drain trap while at the same time moves the clean, dry gas to the separator outlet. With Eaton’s exclusive VCP the need for expensive, delicate baffles that are used in ordinary separators is eliminated.
Integral Drain Trap
All Eaton Type 31 L-ST Separators come with standard, integral drain traps. This design saves
space, reduces installation costs and eliminates the need to properly size and source a properly designed drain trap to work with the separator. The integral trap automatically ejects the condensate at predetermined levels without loss of line pressure. Internal trap parts are made of stainless steel and include a non-magnetic 18-8 stainless steel valve and seat. Removal of a flange releases the trap mechanism for inspection. A heater option, Type STH, is also available for applications below freezing. A 50 watt, 100 volt, self limiting heating element keeps the reservoir fluid from freezing. The heater does not increase the line temperature and can be easily removed for inspection.
Expert Help is Available
Choosing the right gas/liquid separator can present unique problems not encountered in choosing other pipeline components. Why not take advantage of Eaton’s over 100 years of application experience with gas/liquid separators? Application specialists are available to help you every step of the way…from initial selection, to installation and through start-up…just contact us.
Engineering Specification:
All gas/liquid separators shall be constructed of cast iron with (threaded or flanged) connections (with ASME Code Stamp. Separators will remove 99% of entrained liquid or particles 10 microns in size or larger when correctly installed. All separators shall have integral drain trap (with heater). Re-entrainment will be prevented by a Vortex Containment Plate. Separators shall be Eaton Eaton Type 31L-ST.
GAS LIQUID SEPARATORS TYPE TS VERTICAL
1" to 24" Sizes • Threaded, Flanged or Socket Weld • Carbon Steel or Stainless Steel
Overview
Features
Designed for High Liquid Loading Applications
High Efficiency Over Wide Flow Range
No Required Maintenance
Removes 99% of Liquid and Solid Entrainment Particles Larger Than 10 Micron
Gas, Steam or Air Applications
Options
ASME UM or U Code Stamp
Support Legs
High Efficiency – No Maintenance
EATON’s Type T Eaton Gas/Liquid Separators automatically remove 99% of all liquid and solid entrainment particles 10 microns in size or larger from air, gas, and steam processes. And they do it with no moving parts to wear out and with no required maintenance. The Type T, with its cost effective design, is the separator of choice for most applications that require clean, dry air, gas or steam..
Exclusive Design
Moisture laden gas enters the inlet of the separator where it is deflected in a centrifugal downward motion. The entrained solids and moisture droplets are separated out by a reduction in velocity. Separated liquid and solids fall into a reservoir where Eaton’s exclusive Vortex Containment Plate (VCP) ensures that they cannot be re-entrained. The clean, dry flow is then directed to the outlet by the Vortex Containment Plate. The VCP eliminates the need for expensive, delicate baffles used in ordinary separators.
Application Flexibility
Fabricated separators, because they are manufactured one at a time, can be made to fit the exact requirements of unusual applications such as unique size or piping connections. They are also lighter in weight than a comparable size cast separator. There are no trade offs with a fabricated separator. You get the perfect unit for your application…you never have to pay for more separator than you need…or settle for a separator that won’t quite do the job you want it to.
Choose Cast or Fabricated Construction
Fabricated Type T Gas /Liquid Separators are available in sizes from 1” up to 24” in carbon steel or cast stainless steel construction. Fabricated construction separators are built to order and can be easily manufactured to exactly meet the requirements of special application or applications where weight is a concern. For standard applications cast separators are often the best choice. See page 8 for Type T Gas/Liquid Separators in cast iron, carbon steel and stainless steel construction in sizes up to 4” with threaded, flanged or socked weld piping connections. Most standard cast separators are available for shipment from stock. Cast or fabricated EATON’s WRIGHTAUSTIN™ Type T Gas/Liquid Separators let’s you choose the best one for your application.
We Can Help
Choosing the right gas/liquid separator can present unique problems not encountered in choosing other pipeline components. Why not take advantage of Eaton’s over 100 years of application experience with gas/liquid separators? Application specialists are available to help you every step of the way…from initial selection, to installation and through start-up…just contact us.
GAS LIQUID SEPARATORS TYPE DTL DRY
Overview
Features
Sizes from 2" to 16"
For High Solid Loadings Applications
Fabricated Carbon or Stainless Steel Construction
Flanged Drain
No Maintenance
Low Pressure Drop
Options
Larger Sizes
Code Stamp
Eaton Dry Type Gas/Liquid Separators have been designed for applications with a higher than normal load of entrained solids. In order to handle the large amount of solids, these separators feature a conical-shaped sump that better promotes the collection of removed solids at the drain port. The separated material collecting at the drain port must be removed before it fills the sump area. Since automatic drain traps are not suitable for draining solid materials, use of a rotary valve is recommended for this purpose. This type of valve will allow the solid material to be removed while releasing a minimum amount of air, gas, or steam from the system.
When correctly specified and installed these separators will remove from an air, gas or steam stream 99% of all entrained liquid droplets and solid particles that are 10 microns in size or larger. The removed particles and liquid will accumulate at the drain port at the bottom of the drain sump for removal.
The Type DTL separators are centrifugal separators that cause the gas stream to enter a controlled centrifugal flow. This action forces the entrained liquids and solids to the outer wall. The exclusive Eaton Vortex Containment Plate (VCP) system shields these separated particles and liquid droplets from the vortex action within the separator and directs them toward the drain sump. The exit stream is drawn from the clean and dry center of the separator. The VCP prevents re-entrainment of the removed liquids and solids and assures a clean and dry gas stream at the separator outlet.
Type DTL Separators are available in three different configurations. The DTL-T has a straight-through flow connection, the 33L-DTL has a vertical downflow inlet and a horizontal outlet, the 31L-DTL is a compact, straight-through flow design.
GAS LIQUID SEPARATORS TYPE 30L
Low Profile and Vertical Downflow Separators Flanged Connections - Fabricated Carbon Steel or Stainless Steel Construction
Overview
Features
Compact Design
No Required Maintenance
Removes 99% of Liquid and Solid Entrainment Particles Larger Than 10 Micron
Gas, Steam or Air Applications
Options
Oversize Inlet Connections
Reduced Size Inlet and Outlet Connections
Different Flow Patterns
Integral Sump
ASME Code Stamp
High Efficiency Like all Eaton gas/liquid separators, the Series 30L automatically removes 99% of all liquid and solid entrainment particles 10 microns in size or larger. And it does it with no moving parts to break or wear out. Series 30 gas/liquid separators perform to specification year in and year out with no required maintenance.
Operation
Moisture-laden gas enters the inlet of the separator where it is deflected through a unique Eaton CenpellarTM into a centrifugal motion. The entrained solids and moisture droplets are separated out by a reduction in velocity of the flow. Separated liquids and solids fall out of the gas stream below the exclusive Eaton Vortex Containment Plate (VCP) where they cannot be re-entrained. The VCP eliminates the need for the expensive, delicate baffles used in other separators and helps direct the clean, dry flow to the outlet of the separator. There are 10 different models available to match the needs of just about any application no matter what the flow direction or piping system orientation.
Type 30L Separators with In-Line Piping Connections The Type 31-L separator is an in-line separator that can be installed horizontally or vertically for downflow applications. Models installed horizontally can be ordered with a sump and water gauge mountings. Horizontally and vertically installed models can be furnished with reduced size inlet and outlet flanges to accommodate higher flow rates in smaller pipelines with an acceptable pressure drop. In all, five different configurations are offered to meet exact application requirements. The Type 32-L is an inline vertical upflow separator.
SEPARATOR TYPE 40 EHC AND 40 EHMF
Carbon or Stainless Steel Construction • Threaded or Flanged Connections
Overview
Eaton Exhaust Heads are designed to separate entrained water and oil from exhaust air, gas or steam prior to being discharged directly into the atmosphere. They will remove more than 99% of liquids and solids over 10 microns in size from the discharged flow, reducing maintenance costs on roofs and surrounding objects.
Operation
The moisture laden gas, air or steam enters at the inlet of the exhaust head where it is directed into a centrifugal upward motion. The entrained solids and moisture droplets are separated out by a reduction in velocity. Separated material falls into a drain reservoir.
Type 40EHC Exhaust Head
Rugged Cast Construction
The Eaton Type 40EHC exhaust head is designed for long service life…with body, cover and separating element made of high tensile strength cast iron. Sizes 4" and smaller have threaded (NPT) connections. Sizes 3" and 4" and larger have 125# Flanged connections. The flange bolt holes are drilled to straddle the center line of the drain outlet. Flanges are cast integral with the body and have slotted holes which are recessed to prevent the bolt heads from turning (except for the 3" and 4" sizes which is available with flanged or threaded connections).
Type 40EHMF Exhaust Head
Fabricated Carbon or Stainless Steel Construction The Eaton Type 40EHMF exhaust head muffler is fabricated from carbon or stainless steel and is electrically welded at all joints to withstand heavy duty usage. These exhaust heads work at high temperatures and remain efficient even when steam or gas is discharged at high velocities. The Type 40EHMF has been designed to minimize the noise associated with high discharge velocities.
The units permit free flow of steam, gas or vapors with an absolute minimum of back pressure. They feature a separating element of 304L stainless steel and the entire exhaust head can be ordered in 304L or 316L stainless steel if required.
GAS LIQUID SEPARATORS SERIES CLC COALESCERS
Centrifugal In-Line Gas Liquid Separators Flanged Connections, Fabricated Carbon Steel Construction
Overview
Features
Compact Design
Easy Maintenance
Three Flow Configurations
Removes 99% of Liquid and Solid Entrainment
Particles Larger Than 4 Microns
For Gas, Steam or Air Applications
High Efficiency Over Wide Flow Range
Options
ASME Code Stamp
Most Efficient Design Type
The unique two stage design of these separators allows them to remove 99% of all liquid and solid particles larger than 4 microns in size. Standard, one stage separators are only capable of removing particles larger than 10 microns in size. The Eaton Coalescer/Separator efficiency far exceeds that of any other type of centrifugal, cyclone, turbine or vane type separator. And they do it with no moving parts to ware out.
Applications
The Eaton Coalescer/Separator is a two-stage vessel designed for separation of liquid in the form of a fine mist or fog from a gas or vapor. The coalescer/separator is primarily used in applications where fine mists are encountered in processes involving cooling or condensation, flashing or evaporation Some examples of applications are separating liquid, such as water or oil from: compressed refrigeration gases, evaporator overhead steam, compressed air prior to desiccant dryer beds, high pressure gas at injection wells, fuel gas lines to engines in power and industrial plants, natural gas and gas distribution lines or regulator stations.
Two-Stage Design
The operation of a Eaton Coalescer/Separator can be divided into two stages. In the first stage, the coalescer stage, the smaller fluid droplets enter a special wire mesh de-misting pad in the vessel. The purpose of this pad is to increase the size of the droplets as they pass through it so that they can be removed. The larger liquid droplets exit the demisting pad and enter the second, separation, stage. Here the droplets are centrifugally thrown to the outside wall by Eaton's unique CENPELLAR™ air flow element and flow to the bottom of the vessel for draining. The Vortex Containment Plate (VCP), exclusive to Eaton separators, prevents the droplets from being re-entrained after separation.
Easy Maintenance
The only maintenance required is the inspection, cleaning, or replacement of the de-misting pad. This is easily accomplished through either a quick opening body closure or body flanges.
Engineering Specification
All gas/liquid separators shall be of fabricated carbon steel construction with two stage coalescer/separator design with flanged connections. Separators shall have ASME Code Steam. Separators shall be designed to remove 995 of entrained liquid or solid particles larger than 4 microns in size when correctly installed. Separator to have a Vortex Containment Plate to prevent re-entrainment of solids and liquids. Separator to be Eaton Series CLC.
Type 36L CLC Separator with Vertical Upflow Inlet and Horizontal Outlet
Type 31L CLC Separator for Horizontal or Vertical Downflow Applications
GAS LIQUID SEPARATORS TYPES 60-I AND 70-I INTERNAL
Fabricated Carbon Steel Construction
Overview
Eaton Internal Gas/Liquid Separators are designed to be installed inside of receivers, steam drums and other vessels where they will remove 99% of particles and liquid droplets of 10 microns or larger from air, gas or steam.
These are centrifugal separators that cause the gas stream to enter a controlled centrifugal flow. This action forces the entrained liquids and solids to the outer wall of the internal separator where they fall to a bottom drain. The exit stream is drawn from the clean and dry center of the separator and that assures a clean and dry gas stream at the outlet. The Type 60-I has an upflow configuration while the 70-I has a downflow configuration. Both are fabricated from carbon steel and have 304L stainless steel blades.
Sizing
See air and steam charts on pages 30 and 32. Use 65% of the equivalent air or steam flow when sizing internal separators.
Installation Considerations
To operate effectively, the internal separator must be located a minimum of 12 inches above the surface of the liquid, plus the pressure drop across the element in inches of water.
GAS LIQUID SEPARATORS TYPE 10-R
Flanged • Fabricated Carbon Steel Construction
Overview
Features
Standard and Compact Models
Capable of Handling Slugs of Liquids
ASME Code Stamp
Two 1/2" NPT Water Gauge Connection
One 1/2" NPT Vent Connections
No Required Maintenance
Remove 99% of Liquid & Solid Entrainment
Particles Larger than 10 Microns
Gas, Steam or Air Applications
Options
Support Stand
Stainless Steel Construction
Multiple Inlets and/or Outlets
Sizes Larger than 16"
The Eaton standard size Type 10-R Series Separators are designed for liquid slugs or heavy liquid loads and can be provided with a large reservoir to meet liquid holdup requirements. For applications where space is restricted, a compact model is available.
Applications
Type 10-R Series Separators are widely used in the chemical and process industries where large volumes of liquid must be separated from gases. They also may be used as a flash or surge tank, or as a scrubber or demister ahead of steam turbines.
Principle of Operation
Eaton Type 10-R Series Separators have two stages for separating large volumes of liquid from a smaller volume of a gas or vapor. In stage one, the flow enters the inlet and is deflected downward by the impingement plate causing it to loose velocity. This results in the majority of the liquid dropping into the reservoir. In the second stage the moisture laden gas passes through a vane element where the remaining moisture is separated and flows down to the reservoir. The separator will remove all liquid and solid entrainment where the particle size is 10 microns or greater.
Construction
Type R Separators are constructed in accordance with the ASME Code Section VIII, Division 1 and are code stamped. They are available with 150# slip on raised face flanges rated at 200psi at 300F or with 300# slip on raised face flanges rated at 250psi at 650F. They feature fabricated carbon steel construction and with internal vane blades made of 304L stainless steel.
We Can Help
Choosing the right gas/liquid separator can present unique problems not encountered in choosing other pipeline components. Why not take advantage of Eaton’s over 100 years of application experience with gas/liquid separators? Application specialists are available to help you every step of the way… from initial selection, to installation and through start-up…just contact us.
SEPARATOR DRAIN TRAPS MODELS 90 - 95 - 230 - 350
Overview
Features
No Priming Required
Stainless Steel Internal Parts
Internal Parts Removed with Cover
No Loss of Line Pressure
Choice of Inlet/Outlet Configurations
Options
Heater for Low Temperature Applications
Eaton drain traps have been an industry standard since 1894. They efficiently handle, without loss of line pressure, the draining of condensate removed from air or gas lines by separators of the condensate which accumulates in storage tanks or at drip points. These traps are capable of removing up to 2800 pounds of condensate per hour and work with pressure differentials from 5 psi up to 250 psi.
Model 90-AC and 95-AC Float Drain Trap
Available in cast iron or cast stainless steel for 0 to 500 psi service. Loss of air or gas is prevented by a positive water seal. They have a straight-through design. Internal parts, including valve and seat, are corrosion-resistant, non-magnetic stainless steel. All working parts are attached to the base for easy removal and inspection. A side inlet/outlet configuration is available for iron, carbon steel and stainless steel traps.
Model 230-AC
Available in cast iron for 0 to 125 psi service. Ideal for use where gummy emulsions or cylinder lubricants make other traps inoperative. They feature a vertical inlet, downflow discharge design. Ample float power and large outward-opening discharge valve prevent loss of pressure. Internal parts are stainless steel, including non-magnetic valve and seat. Working parts are attached to the cover for easy removal without disconnecting the trap from the line. No priming is required. For low temperature applications a heater is available as an option.
Model 350-AC
“THREE TRAPS IN ONE” is the basic principle of these ball float traps. Three valves open and close progressively as condensate volume varies. As float chamber water level rises, the float lies deep in the water until its buoyancy overcomes the opposing line pressure and snaps the valve wide open. When closing, as each valve approaches its seat, the line pressure snaps it tightly closed. These traps have cast iron bodies, and stainless or copper internal parts. A by-pass thermostat is standard.