Turbine Oil Conditioning and filtration has seen dramatic changes over the past 20 years. The old centrifuges and gravity type technologies no longer provide acceptable performance with respect to turbine oil cleanliness. The environmental risks associated with gravity systems and centrifuges are also a major concern. Furthermore, as power plant maintenance and operations personnel are reduced, the labor is not available to maintain and operate centrifuges. As a result, pressure coalescence is now the technology of choice for optimum turbine oil cleanliness.

Gulfgate Equipment, with over 40 years in purification design and manufacturing experience, has perfected this technology with the T.O.R.E. Series Turbine Oil Reclaiming Equipment. We offer standard systems along with the ability to offer custom designed systems to fit the customer's needs.

The TORE Oil Conditioner is designed to interface with the turbine generator oil system. Oil is drawn into the turbine oil conditioner via an inlet pump from the bottom of the turbine reservoir through an overflow sight glass where particulate and water are removed. After the oil is conditioned, it is returned to the turbine lube oil system to a point most opposite of the suction in order to assure a complete and efficient turnover of the lube oil reservoir. By processing 50% of the reservoir's capacity per hour, particulate levels are maintained at ISO 16/13 or better and water concentrations are maintained at 150 ppm (total water). This technology removes water faster than any other technology available. If drier oil is required, our TOPS system provides the ability to remove water quickly and condition it to 25 PPM

Principle of Operation

The Inlet Pump draws oil into the System through the suction strainer. The oil then passes through the 6µm@ß=200 absolute microglass filter element. The oil then enters the Two-Stage Filter Separator Vessel, where water is quickly removed by way of a coalescer and separator. The solid contaminants are retained by the Filter Medium and the water settles to the bottom of the Filter above the Deck Plate. The oil then passes through the Separator Element where any remaining water is removed. The water is automatically purged from the system. The dry oil exits the filter separator. After exiting the filter separator, the oil enters the 3 µm@ß=200 absolute microglass polishing filter for final filtration.

Features & Benefits

  • LOW OPERATING COSTS - $0.25 / 1,000 gallons processed
  • Fully Automatic
  • Provides Ultimate Oil Cleanliness, ISO 16/13 or Better & 150 ppm Water Content (Based on 5,000 ppm Water Level)
  • Faster Oil Flushes
  • Longer Turbine Life
  • Reduced Bearing Failures
  • Easy Operation
  • Full Feature Graphics Control Panel

 

Standard Configurations

TORE-2-P Portable/110 Volt

Design Flow Rate...2 GPM

Electrical Power...115 Volt

Design Pressure...150 PSI

150 SSU maximum viscosity. Recommended for reservoirs up to 120 gallons.

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TORE-10-H16-A-B

Design Flow Rate...10 GPM

Heat...16kw

Design Pressure...150 PSI

Recommended for reservoirs up to 1200 gallons.

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TORE-20-H16-A-B

Design Flow Rate...20 GPM

Heat...16kw

Design Pressure...150 PSI

Recommended for reservoirs up to 2,400 gallons.

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TORE-35/17-H16-A-B

Two Speed Operation

Design Flow Rate...35/17 GPM

Heat...16kw

Design Pressure...150 PSI

Recommended for reservoirs up to 4,200 gallons.

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TORE-50/25-H32-A-B

Two Speed Operation

Design Flow Rate...50/25 GPM

Heat...32kw

Design Pressure...150 PSI

Recommended for reservoirs up to 6,000 gallons.

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TORE-125/60-H32-A-B

Two Speed Operation

Design Flow Rate...125/60 GPM

Heat...32kw

Design Pressure...150 PSI

Recommended for reservoirs up to 15,000 gallons.

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TORE-10/125VS-H32-A-B

Variable Speed Operation

Design Flow Rate...10-125 GPM

Heat...32kw

Design Pressure...150 PSI

Recommended for reservoirs up to 15,000 gallons.

 

Electrical Controls

Inlet Pump
Hand-Off-Auto

Auto Position - AMBER LIGHT ON

In the Auto Position, the Loss of Flow and Loss of Suction Alarms control the Inlet Pump. If either alarm condition should occur, the Inlet Pump will shut down.

Hand Position - AMBER LIGHT ON

In the HAND position, the Inlet Pump will run regardless of the above mentioned alarm conditions. The Hand Position should only be used for Initial Start-up. I.e. until flow is established and inlet pressure is obtained, or for trouble shooting.

Alarm Lights

Filter/Separator HIGH DELTA P RED LIGHT ON

Pressure drop across Filter/Separator Elements has exceeded recommended change out pressure differential of 20 PSI.

 

Post Filter HIGH DELTA P RED LIGHT ON

Pressure drop across Post-Filter Elements has exceeded recommended change out pressure differential of 20 PSI.

Loss of Suction RED LIGHT ON

The Loss of Suction Alarm indicates a problem condition with the Inlet Pump obtaining enough oil to its Suction Port to sustain ample discharge pressure. This could be caused by a clogged Inlet Strainer, Inlet Valve being shut off, leaking Inlet Line or Hose, etc.

Loss of Flow RED LIGHT ON

The Loss of Flow Alarm indicates a substantial drop in rate of flow through the System. System automatically shuts down.

Auto Water Drain Open LIGHT ON

Indicates water in Filter Separator is dumping when a predetermined level has been reached. When the water level drops to the low point, the Drain Solenoid will close and the Amber Pilot Light will be de-energized.

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 T.O.P.S.
Turbine Oil Purification System

 

TOPS MODEL 130/LV-960

TOPS MODEL 50/LV

 Description

The Gulfgate Equipment, "TOPS" Turbine Oil Purification System combines the principles of rapid water removal used on our Turbine Oil Reclaimer "TORE" Units and the polishing characteristics of our Vacuum Oil Purifiers to obtain maximum turbine oil system cleanliness. Filtration and coalescence flow is high for rapid reservoir turnover, while combining an approximate 12.5% side stream into a Vacuum Oil Purifier system to handle dissolved water dehydration.

 Performance

Water Removal: The "TOPS" System removes free, emulsified and dissolved water through a combination of high flow coalescing filter/separator and a lesser flow vacuum dehydrator. Based upon an influent of 5000 PPM concentration of water the "TOPS" System will reduce free and emulsified water content to less than 25 PPM and total water content to less than 100 PPM based on a maximum of 200 SSU turbine oil.

Particulate Removal: The "TOPS" System will achieve a particulate cleanliness rating of ISO 16/13 or better per NFPA.

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